Installation
Self Adjusting Clutch (S.A.C.) Cover
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If reinstalling used cover, the cover should be installed with its clutch disc as a set.
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When replacing only a disc, a slip problem can occur because of the load loss due to uneven surface wear.
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When replacing only a disc, it can be difficult to cut power because the thickness of the disc won't permit it.
1.
Apply grease on a disc spline part and transmission input shaft spline part as required.
Possible problems when not following
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When not applying: Excessive wear of splines and bad clutch operation can occur.
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When excessively applying: Grease can be scattered bycentrifugal force which can conteminate the clutch disc. This can cause a loss of friction force causing a slip.
Kia Sportage SL 2010 - замена сцепления (1).jpg 26.51К
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2.
The 'T/M SIDE' marked surface should face transmission.
Possible problems when the disc is installed in the opposite direction.
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There can be an interference between the concentric slave cylinder on the TM side and a engine flywheel surface.
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Transaxle shift errror or a strangesound can occur due to clutch separation.
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The concentric slave cylinder can break. If it does, the concentric slave cylinder should be replaced new one.
Kia Sportage SL 2010 - замена сцепления (2).jpg 24.54К
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3.
Install the clutch disc and the cover with SST (09411-1P000).
Kia Sportage SL 2010 - замена сцепления (3).jpg 61.95К
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4.
Install the clutch cover bolts. Not to be bent or twisted, Tighten them in diagonal directions.
Tightening torque:
Diesel 2.0: 24.5 ~ 35.3 N.m (2.5 ~ 3.6 kgf.m, 18.1 ~ 26.0 lb-ft)
Diesel 1.7: 11.8 ~ 14.7 N.m (1.2 ~ 1.5 kgf.m, 8.7 ~ 10.8 lb-ft)
Gasoline 1.6: 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
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Loosely tighten every clutch cover bolts, then torque to specifications in a diagonal direction. This can prevent twisting, vibration of the cover, and the lifting of the pressure plate.
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Install the all the components with the specified torques. If not, the clutch torque transmission may have concerns or the mounting bolt can loosen.
Kia Sportage SL 2010 - замена сцепления (4).jpg 63.16К
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5.
Install the transaxle assembly.