Сообщений в теме: 10

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Kia Sportage AL (1993-2005) - замена ремня ГРМ, метки
[color=#ff0000;]G 2.0 SOHC[/color]

DISASSEMBLY
1.
Remove the damper pulley.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (1).jpg   39.86К   24 Количество загрузок:
2.
Remove the upper timing belt cover.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (2).jpg   38.87К   25 Количество загрузок:
3.
Remove the lower timing belt cover.
4.
Remove the timing belt guide plate.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (3).jpg   39.42К   21 Количество загрузок:

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5.
Loosen the tensioner lock bolt, and remove the tensioner spring.
6.
Mark the timing belt rotation for proper reinstallation if it is reused.
7.
Remove the timing belt.

Be careful not to allow oil or grease on the belt.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (4).jpg   15.91К   18 Количество загрузок:
8.
Remove the pulley lock bolt using a screw drive to prevent the camshaft form turning.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (5).jpg   28.14К   21 Количество загрузок:

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REASSEMBLY
Camshaft pulley
1.
Install the camshaft pulley on the camshaft with the dowel pin fit into the hole at the 2 mark.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (1).jpg   30.58К   20 Количество загрузок:
2.
Tighten the camshaft pulley lock bolt.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (2).jpg   26.04К   16 Количество загрузок:
Tightening torque :
47 ~ 65 N·m (4.8 ~ 6.6 kg·m, 35 ~ 48 lb·ft)

3.
Align the “ ? 2” on the pulley with the matching mark on the front housing.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (3).jpg   30.83К   14 Количество загрузок:

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Timing belt pulley
1.
Reverse the direction of the SST (ring gear brake).
2.
Install the crankshaft key.
3.
Install the timing belt pulley on the crankshaft.
Tightening torque :
157 ~ 167 N·m (16.0 ~ 17.0 kg·m, 116 ~ 123 lb·ft)

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (4).jpg   22.01К   23 Количество загрузок:
4.
Release the ring gear brake.
5.
Align the timing belt pulley and the pump body alignment marks.
Timing belt idler pulley
1.
Install the timing belt idler pulley.
Tightening torque :
37 ~ 52 N·m (3.8 ~ 5.3 kg·m, 27 ~ 38 lb·ft)

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (5).jpg   21.89К   26 Количество загрузок:
Timing belt tensioner
1.
Install the timing belt tensioner and tensioner spring.
2.
Tentatively secure the tensioner with the spring fully extended.
Timing belt
1.
Install the timing belt. (keep the tension side of belt as tight as pssible).

1)
If the timing belt is being reused, it must be reinstalled to rotate in the original direction.
2)
Check that there is no oil, grease, or dirt on the timing belt.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (6).jpg   26.95К   28 Количество загрузок:

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2.
Loosen the tensioner lock bolt.
3.
Turn the crankshaft twice in the direction of rotation.
4.
Check that the mating marks are correctly aligned.
If not aligned, remove the timing belt and tensioner, and repeat the above-mentioned procedure.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (7).jpg   31.49К   17 Количество загрузок:
5.
Tighten the timing belt tensioner lock bolt.
Tightening torque :
37 ~ 52 N·m (3.8 ~ 5.3 kg·m, 27 ~ 38 lb·ft)

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (8).jpg   24.21К   17 Количество загрузок:
6.
Check the timing belt deflection. If the deflection is not correct, loosen the tensioner lock bolt and repeat steps 3 ~ 5 above. Replace the tensioner spring if necessary.
Belt deflection :
7.5 ~ 8.5 mm (0.30 ~ 0.34 in) / 98N (10 kg, 22lb)

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (9).jpg   24.26К   20 Количество загрузок:

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TIMING BELT GUIDE
Position the timing belt guide on the timing belt pulley.
Timing belt cover
1.
Install the lower timing belt cover, upper timing belt cover, and new gaskets.
Tightening torque :
7 ~ 10 N·m (70 ~ 100 kg·cm, 61 ~ 87 lb·in)

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (10).jpg   31.38К   21 Количество загрузок:
Crankshaft pulley
1.
Install the damper pulley.
Tightening torque :
12 ~ 17 N·m (1.25 ~ 1.75 kg·m, 109 ~ 152 lb·in)

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (11).jpg   39.86К   24 Количество загрузок:
Valve clearance
Adjust the valve clearance.
Cylinder head cover
1.
Apply silicon sealant to the shaded areas shown in the figure.
2.
Install the cylinder head cover.
Tightening torque :
6 ~ 8 N·m (60 ~ 80 kg·cm, 52 ~ 69 lb·in)

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (12).jpg   31.01К   22 Количество загрузок:

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G 2.0 DOHC

DISASSEMBLY
1.
Set the SST against the flywheel.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (1).jpg   44.28К   17 Количество загрузок:
2.
Remove the crankshaft pulley.
Timing belt
1.
Loosen the tensioner lock bolt, and remove the tensioner spring.
2.
Mark the timing belt rotation for proper reinstallation if it is reused.
3.
Remove the timing belt.

Be careful not to allow oil or grease on the belt.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (2).jpg   18.97К   22 Количество загрузок:
Camshaft pulley
1.
Remove the pulley lock bolt using a screw drive to prevent the camshaft from turning.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (3).jpg   30.21К   24 Количество загрузок:

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REASSEMBLY
Torque specifications

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (1).gif   39.67К   36 Количество загрузок:
Camshaft pulley
1.
Install the camshaft pulley on the camshaft with the dower pin fit into the hole at the I mark 9 intake side) and E mark (exhaust side).

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (2).jpg   27.59К   33 Количество загрузок:
2.
Tighten the camshaft pulley lock bolt.
Tightening torque :
47 ~ 65 N·m (4.8 ~ 6.6 kg·m, 35 ~ 48 lb·ft)

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (3).jpg   29.86К   26 Количество загрузок:

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3.
Align the mating mark on the camshaft pulleys with the alignment mark on the seal plate.

•
For intake side camshaft pulley, align “I” mark.
•
For exhaust side camshaft pulley, align “E” mark.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (4).jpg   28.42К   46 Количество загрузок:
Timing belt pulley
1.
Reverse the direction of the SST (ring gar brake).
2.
Install the crankshaft key.
3.
Install the timing belt pulley on the crankshaft.
Tightening torque :
157 ~ 167 N·m (16.0 ~ 17.0 kg·m. 116 ~ 123 lb·ft)

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (5).jpg   24.77К   45 Количество загрузок:
4.
Release the ring gear brake.
5.
Align the timing belt pulley and the pump body alignment marks.
Timing belt idler pulley
1.
Install the timing belt idler pulley.
Tightening torque :
37 ~ 52 N·m (3.8 ~ 5.3 kg·m, 27 ~ 38 lb·ft)

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (6).jpg   28.59К   26 Количество загрузок:

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Timing belt tensioner
1.
Install the timing belt tensioner and tensioner spring.
2.
Tentatively secure the tensioner with the spring fully extended.
Timing belt
1.
Install the timing belt so that there is no looseness at the tension side, and at the two camshaft pulleys.

•
If the timing belt is being reused, it must be reinstalled to rotate in the original direction.
•
Check that there is no oil, grease, or dirt on the timing belt.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (7).jpg   28.59К   19 Количество загрузок:
2.
Loosen the tensioner lock bolt.
3.
Turn the crankshaft twice in the direction of rotation.
4.
Check that the mating marks are correctly aligned.
If not aligned, remove the timing belt and tensioner, and repeat the above-mentioned procedure.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (8).jpg   28.46К   26 Количество загрузок:
5.
Turn the crankshaft to align the S mark of the right side camshaft pulley with seal plate mating mark.

 Kia Sportage AL 1993-2005 - замена ремня ГРМ, метки (9).jpg   38.28К   28 Количество загрузок: