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Kia Sephia FB12 (1995-1998) - замена ремня ГРМ, метки

[color=#ff0000;]G 1.6 DOHC[/color]

REMOVAL
1.
Turn the crankshaft and align the marks.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (1).jpg   56.93К   17 Количество загрузок:

The pin on the pulley boss must face upward.

After setting the marks, do not turn the crankshaft when removing the pulley lock bolt and pulley boss.
2.
Remove the timing belt.

Mark the timing belt ratation for proper reinstallation.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (2).jpg   35.88К   14 Количество загрузок:

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INSTALLATION
Tensioner, tensioner spring
1.
Install the tensioner and the tensioner spring.
2.
Temporarily secure the tensioner with spring fully extended.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (1).jpg   54.38К   13 Количество загрузок:
Timig belt
1.
Verify that the timing belt pulley mark us aligned with the timing mark.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (2).jpg   60.14К   14 Количество загрузок:
2.
Verify that the camshaft pulley marks are aligned with the cylinder head cover mark.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (3).jpg   48.12К   11 Количество загрузок:

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3.
Install the timing belt so that there is no looseness at the tension side.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (4).jpg   51.14К   11 Количество загрузок:

Do not turn the crankshaft counter clockwise.
4.
Turn the crankshaft two turns clockwise, and align the timing belt pulley mark with the timing mark.
5.
Verify that the camshaft pulley marks are aligned with the cylinder head cover mark. If the marks are not aligned, remove the timing belt and repeat from tensioner installation.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (5).jpg   55.86К   11 Количество загрузок:
6.
Loosen the tensioner lock bolt to apply tension to the timing belt.

Be sure not to apply tension other than that of the tensioner spring.
7.
Tighten the tensioner lock bolt.
Tightening torque : 14-19 ft-lb (19-25N-m)

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (6).jpg   51.38К   10 Количество загрузок:

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8.
Turn the crankshaft 2 turns clockwise and verify that the marks are correctly aligned.
9.
Check the timing belt deflection by applying moderate pressure 22lb (98N) midway between the crankshaft pulley and the camshaft pulley.
If the timing belt deflection is not correct temporarily secure tensioner lock bolt so the spring is fulley extended and repeat steps 4-8 above or replace the tensioner spring.
Deflection : 0.43-0.51 in (11.0-13.0mm) at 22lb (98N)

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (7).jpg   53.79К   9 Количество загрузок:
10.
Using the SST remove the pulley lock bolt boss.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (8).jpg   49.3К   15 Количество загрузок:
Pulley lock bolt
1.
Install the crankshaft pulley boss, and using the SST, tighten the pulley lock bolt.
Tightening torque : 116-123 lb-ft (157-167 N-m)
Steps after installation
1.
Connect the negative battery calbe.
2.
Start the engine and check the ignition timing.
Timing belt
Torque specifications

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (9).jpg   44.12К   17 Количество загрузок:

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Timing belt tensioner
1.
Install the tensioner and the tensioner spring.
2.
Temporaily secure the tensioner with the spring fully extended.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (10).jpg   57.5К   9 Количество загрузок:
Timing belt
1.
Verify that the timing belt mark is aligned with the timing mark.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (11).jpg   60.14К   10 Количество загрузок:
2.
Verify that the camshaft pulley marks are aligned with the cylinder head cover marks.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (12).jpg   45.58К   11 Количество загрузок:

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3.
Install the timing belt so that is no looseness at the tension side.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (13).jpg   47.14К   11 Количество загрузок:

Do not turn the crankshaft counter clockwise.
4.
Turn the crankshaft two turns clockwise and align the timing belt pulley mark with the timing mark.
5.
Verify that the camshaft pulley marks are aligned with the cylinder head cover mark.
If not aligned, remove the timing belt and repeat from tensioner installation.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (14).jpg   42.51К   13 Количество загрузок:
6.
Loosen the tension lock bolt to apply tension to the timing belt.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (15).jpg   40.08К   13 Количество загрузок:

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Be sure not to apply tension other that of the tensioner spring.
7.
Tighten the tensioner lock bolt.
Tightening torque : 14-19ft-lb (19-25N-m)
8.
Turn the crankshaft 2 turns clockwise and verify that the timing marks are correctly aligned.
9.
Measure the timing belt deflection by applying moderate pressure 22lb(98N) midway between the crankshaft pulley and the camshaft pulley.
If the timing belt deflection is not correct, temporarily secure the tensioner lock bolt so the spring is fulley extededand repeat steps 4-8 above, or replace the tensioner spring.
Deflection : 0.43-0.51in (11.0-13.0mm) at 22lb (98N)
Timing belt cover
1.
Install the lower and upper timing belt covers and new gaskets.
Tightening torque : 69-95in-lb (7.8-11N-m)

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (16).jpg   47.25К   10 Количество загрузок:
Crankshaft pulley
1.
Install the crankshaft pulley boss.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (17).jpg   39.75К   12 Количество загрузок:
2.
Tighten the pulley lock bolt using the SST (or equivalent) to hold the crankshaft stationary.
Tightening torque : 12~17 N·m (1.25~1.75 kg-m, 109~152 lb-int)

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (18).jpg   70.91К   14 Количество загрузок:

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3.
Remove the SST.
4.
Install the crankshaft pulley.
5.
Install the plate.
Tightrning torque : 109-152in-lb (12-17N-m)

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (188).jpg   43.85К   10 Количество загрузок:
Water pump pulley
1.
Install the water pump pulley.
Tightening torque : 69-95in-lb (7.8-11N-m)

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (19).jpg   46.93К   9 Количество загрузок:

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G 1.5 DOHC

REMOVAL
1.
Disconnect the negative battery cable.
2.
Lift up the vehicle and remove the right front wheel.
3.
Remove in the order shown in the figure, referring to Removal.
4.
Install in the reverse order of removal referring to Installation.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (1).gif   66.7К   18 Количество загрузок:
Timing belt
1.
Turn the crankshaft and align the marks.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (2).jpg   55.19К   19 Количество загрузок:

Mark the timing belt rotation for proper reinstallation.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (3).jpg   57.44К   14 Количество загрузок:
2.
Loosen the tensioner lock bolt.

To prevent damage to the tensioner, secure it with a rag.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (4).jpg   54.16К   13 Количество загрузок:
3.
Temporarily secure the tensioner with the spring fully extended.
4.
Remove the timing belt.

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INSTALLATION
Tensioner, tensioner spring
1.
Install the tensioner and the tensioner spring.
2.
Temporarily secure the tensioner with the spring fully extended.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (1).jpg   54.76К   9 Количество загрузок:
Timing belt
1.
Verify that the timing belt pulley mark is aligned with the timing mark.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (2).jpg   58.8К   10 Количество загрузок:
2.
Verify that the camshaft pulley marks are aligned with the seal plate marks.

 Kia Sephia FB12 1995-1998 - замена ремня ГРМ, метки (3).jpg   61.85К   12 Количество загрузок: