Description |
Specifications |
Limit |
1.4 DOHC |
1.6 CVVT |
General |
Type |
In-line, DOHC |
|
Number of cylinders |
4 |
|
Bore |
75.5mm (2.9724in) |
76.5mm (3.0118in) |
|
Stroke |
78.1mm (3.0748in) |
87mm (3.4252in) |
|
Total displacement |
1,399 cc (85.37 cu.in) |
1,599 cc (97.57 cu.in) |
|
Compression ratio |
10.0 : 1 |
|
Firing order |
1-3-4-2 |
|
Valve timing |
Intake valve |
Opens (BTDC) |
9° |
-8° |
|
Closes (ABDC) |
31° |
60° |
|
Exhaust valve |
Opens (BBDC) |
43° |
46° |
|
Closes (ATDC) |
5° |
10° |
|
Cylinder head |
Flatness of gasket surface |
Less than 0.03mm (0.0012in) |
0.1mm (0.0039in) |
Flatness of manifold
mounting surface |
Intake |
Less than 0.15mm (0.0059in) |
0.2mm (0.0079in) |
Exhaust |
Less than 0.15mm (0.0059in) |
0.2mm (0.0079in) |
Valve guide hole diameter
(Intake, Exhaust) |
STD |
11.000 ~ 11.018mm (0.4331 ~ 0.4338in) |
|
0.05 OS |
11.050 ~ 11.068mm (0.4350 ~ 0.4357in) |
|
0.25 OS |
11.250 ~ 11.268mm (0.4429 ~ 0.4436in) |
|
0.50 OS |
11.500 ~ 11.518mm (0.4528 ~ 0.4535in) |
|
Intake valve seat ring hole diameter |
STD |
30.400 ~ 30.421mm (1.1968 ~ 1.1977in) |
|
0.3 OS |
30.700 ~ 30.721mm (1.2087 ~ 1.2095in) |
|
0.6 OS |
31.000 ~ 31.021mm (1.2205 ~ 1.2213in) |
|
Exhaust valve seat ring hole diameter |
STD |
27.000 ~ 27.021mm (1.0630 ~ 1.0638in) |
|
0.3 OS |
27.300 ~ 27.321mm (1.0748 ~ 1.0756in) |
|
0.6 OS |
27.600 ~ 27.621mm (1.0866 ~ 1.0874in) |
|
Camshaft |
Cam height |
Intake |
43.3484 ~ 43.5484mm
(1.70663 ~ 1.71450in) |
43.7492 ~ 43.9492mm
(1.72241 ~ 1.73028in) |
|
Exhaust |
43.5486 ~ 43.7486mm
(1.71451 ~ 1.72238in) |
44.1494 ~ 44.3494mm
(1.73816 ~ 1.74604in) |
|
Journal outer diameter (Intake, Exhaust) |
26.964 ~ 26.980mm (1.0616 ~ 1.0622in) |
|
Camshaft cap oil clearance |
0.02 ~ 0.061mm (0.0008 ~ 0.0024in) |
0.1mm (0.0039in) |
End play |
0.10 ~ 0.20mm (0.0039 ~ 0.0079in) |
|
Valve |
Valve length |
Intake |
91.8mm (3.6142in) |
|
Exhaust |
92.4mm (3.6378in) |
|
Stem outer diameter |
Intake |
5.955 ~ 5.970mm (0.2344 ~ 0.2350in) |
|
Exhaust |
5.935 ~ 5.950mm (0.2337 ~ 0.2343in) |
|
Face angle |
45° ~ 45° 30' |
|
Thickness of valve head (margin) |
Intake |
1.1mm (0.0433in) |
0.8mm (0.0315in) |
Exhaust |
1.3mm (0.0512in) |
1.0mm (0.0394in) |
Valve stem to valve guide clearance |
Intake |
0.03 ~ 0.06mm (0.0012 ~ 0.0024in) |
0.10mm (0.0039in) |
Exhaust |
0.05 ~ 0.08mm (0.0020 ~ 0.0031in) |
0.15mm (0.0059in) |
Valve guide |
Length |
Intake |
36.3 ~ 36.7mm (1.4291 ~ 1.4449in) |
|
Exhaust |
40.8 ~ 41.2mm (1.6063 ~ 1.6220in) |
|
Valve seat |
Width of seat contact |
Intake |
0.8 ~ 1.2mm (0.0315 ~ 0.0472in) |
|
Exhaust |
1.3 ~ 1.7mm (0.0512 ~ 0.0669in) |
|
Seat angle |
Intake |
45° ~ 45° 30' |
|
Exhaust |
45° ~ 45° 30' |
|
Valve spring |
Free length |
44.0mm (1.7323in) |
|
Load |
21.6±1.1kg/35mm(47.6±2.4 lb/1.3780in) |
|
45.1±2.2kg/27.2mm(99.4±4.9 lb/1.0709in) |
|
Out of squareness |
Less than 1.5° |
3° |
Cylinder block |
Cylinder bore |
75.50 ~ 75.53mm
(2.9724 ~ 2.9736in) |
76.50 ~ 76.53mm
(3.0118 ~ 3.0130in) |
|
Flatness of gasket surface |
Less than 0.05mm (0.0020in) |
|
Piston |
Piston outer diameter |
75.47 ~ 75.50mm
(2.9713 ~ 2.9724in) |
76.47 ~ 76.50mm
(3.0106 ~ 3.0118in) |
|
Piston to cylinder clearance |
0.020 ~ 0.040mm (0.0008 ~ 0.0016in) |
|
Ring groove width |
No. 1 ring groove |
1.230 ~ 1.255mm (0.0484 ~ 0.0494in) |
|
No. 2 ring groove |
1.230 ~ 1.255mm (0.0484 ~ 0.0494in) |
|
Oil ring groove |
2.030 ~ 2.055mm (0.0799 ~ 0.0809in) |
|
Piston ring |
Side clearance |
No.1 ring |
0.04 ~ 0.085mm (0.0016 ~ 0.0033in) |
0.1 mm (0.0039in) |
No.2 ring |
0.04 ~ 0.085mm (0.0016 ~ 0.0033in) |
0.1 mm (0.0039in) |
Oil ring |
0.08 ~ 0.175mm (0.0031 ~ 0.0069in) |
|
End gap |
No. 1 ring |
0.20 ~ 0.35mm
(0.0079 ~ 0.0138in) |
0.15 ~ 0.30mm
(0.0059 ~ 0.0118in) |
1.0mm (0.0394in) |
No. 2 ring |
0.37 ~ 0.52mm
(0.0146 ~ 0.0205in) |
0.35 ~ 0.50mm
(0.0138 ~ 0.0197in) |
1.0mm (0.0394in) |
Oil ring |
0.20 ~ 0.70mm
(0.0079 ~ 0.0276in) |
0.20 ~ 0.70mm
(0.0079 ~ 0.0276in) |
1.0mm (0.0394in) |
Piston pin |
Piston pin outer diameter |
18.001 ~ 18.007mm (0.7087 ~ 0.7089in) |
|
Piston pin hole inner diameter |
18.016 ~ 18.021mm (0.7093 ~ 0.7095in) |
|
Piston pin hole clearance |
0.011 ~ 0.018mm (0.0004 ~ 0.0007in) |
|
Connecting rod small end hole inner diameter |
17.974 ~ 17.985mm (0.7076 ~ 0.7081in) |
|
Connecting rod small end hole clearance |
-0.033 ~ -0.016mm (-0.0013 ~ -0.0006in) |
|
Piston pin press-in load |
500~1,500 kg (1,102 ~ 3,306 lb) |
|
Connecting rod |
Connecting rod big end inner diameter |
48.000 ~ 48.018mm (1.8898 ~ 1.8905in) |
|
Connecting rod bearing oil clearance |
0.018 ~ 0.036mm (0.0007 ~ 0.0014in) |
|
Side clearance |
0.10 ~ 0.25mm (0.0039 ~ 0.0098in) |
0.4mm (0.0157in) |
Crankshaft |
Main journal outer diameter |
49.950 ~ 49.968mm (1.9665 ~ 1.9672in) |
|
Pin journal outer diameter |
44.954 ~ 44.972mm (1.7698 ~ 1.7705in) |
|
Main bearing oil clearance |
No. 1, 2, 4, 5 |
0.022 ~ 0.040mm (0.0009 ~ 0.0016in) |
0.1mm (0.0039in) |
No. 3 |
0.028 ~ 0.046mm (0.0011 ~ 0.0018in) |
0.1mm (0.0039in) |
End play |
0.05 ~ 0.175mm (0.0020 ~ 0.0069in) |
0.2mm (0.0079in) |
Flywheel |
Runout |
0.1mm (0.0039in) |
0.13mm (0.0051in) |
Oil pump |
Side clearance |
Inner rotor |
0.040 ~ 0.085mm (0.0016 ~ 0.0033in) |
|
Outer rotor |
0.040 ~ 0.090mm (0.0016 ~ 0.0035in) |
|
Body clearance |
0.060 ~ 0.090mm (0.0024 ~ 0.0035in) |
|
Relief valve opening pressure |
500±49.0kpa (5.1±0.5kg/cm², 72.5±7.1psi) |
|
Relief spring |
Free length |
46.6mm (1.8346in) |
|
Load |
6.1±0.4kg/40.1mm (13.4±0.9 lb/1.5787in) |
|