Сообщений в теме: 33

[getAway]

29.
Install the surge tank (A) and then connect the wiring connectors (Refer to Intake and exhaust system in this group)
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)


30.
Install the engine mounting bracket (A) and then connect the ground cable.
Tightening torque:
Bolts & Nuts
63.8 ~ 83.4 N.m (6.5 ~ 8.5 kgf.m, 47.0 ~ 61.5 lb-ft)


31.
Remove the jack under the upper oil pan.
32.
Install the lower oil pan (A).
(1)
Using a gasket scraper, remove all the old packing material from the gasket surfaces.
(2)
Before assembling the oil pan, the liquid sealant TB 1217H should be applied on oil pan. The part must be assembled within 5 minutes after the sealant was applied.
Bead width : 2.5mm(0.1in.)

[getAway]

•
Clean the sealing face before assembling two parts.
•
Remove harmful foreign matters on the sealing face before applying sealant.
•
When applying sealant gasket, sealant must not protrud into the inside of oil pan.
•
To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
(3)
Install the oil pan (A).
Uniformly tighten the bolts in several passes.
Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)


33.
Install the radiator upper hose (A) and lower hose (B).



Install the radiator hoses as shown illustrations.

[getAway]

34.
Install the under cover (A).
Tightening torque:
7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)


35.
Install the side cover (A) and the RH front wheel.
Tightening torque:
Side cover bolts :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
Wheel nuts :
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)


36.
Install the air cleaner assembly (D) and the air intake hose clamp ©.
37.
Connect the breather hose (A) and the BARO(Barometric pressure) sensor connector (B).
Tightening torque
Hose clamp bolt:
2.9 ~ 4.9N.m (0.3 ~ 0.5kgf.m, 2.2 ~ 3.6lb-ft)
Air cleaner assembly bolts:
7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)

[getAway]

Assembling direction of clamp hose must conform to directions of under illustration.


38.
Install the battery (A) and then connect the battery positive terminal.
Tightening torque:
(+) terminal: 7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)
Bracket bolt: 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)


39.
Install the air duct ©.
40.
Install the engine cover (B).
41.
Connect the battery negative terminal (A).
Tightening torque:
(-) terminal: 7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)



•
Refill engine oil.
•
Clean the battery posts and cable terminals with sandpaper. Assemble and then apply grease to prevent corrosion.
•
Inspect for fuel leakage.
-
After assembling the fuel line, turn on the ignition switch (do not operate the starter) so that the fuel pump runs for approximately two seconds and fuel line pressurizes.
-
Repeat this operation two or three times, then check for fuel leakage at any point in the fuel lines.
•
Refill radiator and reservoir tank with engine coolant.
•
Bleed air from the cooling system.
-
Start engine and let it run until it warms up. (Until the radiator fan operates 3 or 4 times.)
-
Turn Off the engine and let it cool down. Check the level in the radiator, add coolant if needed. This will allow trapped air to be removed from the cooling system.
-
Put radiator cap on tightly, then run the engine again and check for leaks.